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Impact on Refractories and the Environment. Pelletizing the batch has obvious benefits, not only melting faster,
but cutting dust to virtually zero, leading to longer superstructure
refractory life and lower dust levels in the studio generally. It should
be noted that some of the new batches coming from Glasma and Philips
contain Barium carbonate in quite large percentages, which is not only
toxic, but at amounts over 4%, quite corrosive on pots. Gaffer batch
is relatively non-toxic, containing neither Barium nor Lead oxides. We
decided against fluoride additions, which, while useful for lowering
viscosity, are volatile at melt temperatures and speed up the corrosion
of pots and superstructures. Fluorides also contribute to toxic and corrosive
flue emissions. Gaffer batch proves to be a low impact glass from a corrosion
and toxicity viewpoint. It is equally suitable for either electric4 or
gas firing.
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